I have been having problems shifting after my conversion. The problem is that I have my clutch cable adjusted all the way out, and I still have to push the pedal to the floor to get the clutch to disengage, and it still doesn't competely disengage, making it difficult to shift. Intially I thought this was due to the AutoZone clutch cable I bought stretching and just being poorly made (it's very cheap...plastic where metal should be).
Anyhow, today I went to the dealership and bought an OEM clutch cable for a 1990 Civic DX Sedan (that's what my car is). When I go to put it on, the same problem arises - the cable is too long.
As a fix, I took a piece of 1" pipe and cut a 1.25" length with a slit down it. It is placed between the clutch cable and the bracket on the transmission. Now the cable is adjusted about halfway out and the clutch disengages about halfway through the pedal travel. I hope to tack weld this small piece of pipe to the bracket sometime this week, but a test drive around the town showed that it didn't move.
Here's what I think the problem is:
First, I think the problem is the pedal cluster. The cluster I installed was from a Civic Wagovan. I am thinking the clutch pedal on these has a different lever arm length above the pivot than the standard Civic. I know the shifter is slightly different...it has a much longer throw on the Wagovans. If it's not the pedal cluster, then the bracket on my transmission is wrong, but I highly doubt this, as I pulled the transmission from a working CRX HF myself.
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