gary: "in most cases I will drive through several hundred miles with the engine never reaching any rpm above 2500"
In this regard your driving style is very similar to mine.
I just did a test in the following scenario: moderate uphill grade, 27 mph, top gear, 1000 rpm, WOT. The engine pulls smoothly, with no signs of detonation, hesitation, or unusual vibration. My weight, plus cargo, was about 230 lbs.
So I generally keep my revs very low, like you.
"at WOT you wont have lean burn"
Actually, AFR goes from lean to rich at a moderate throttle setting, way before WOT (about 25%). And if you define 'lean burn' as not just lean, but very lean, then this is only seen at very moderate throttle settings (about 10%). On the other hand, it's possible to cruise at a reasonable speed (50 or more) at such a setting. But I'm not sure that's the optimal strategy.
"I read a post on this forum where a member who had a Means of determining when lean burn was engaged"
I'm currently monitoring lean burn with a simple DMM. It's easy to do.
"he could actually climb a hill (probably a slight grade) and still stay in lean burn"
Yes, provided the conditions allow for a moderate throttle setting, which they often do. But I've come to believe that moderate throttle settings are generally not optimal.
"That was a critical factor in using a lower throttle position to try to maximise lean burn on acceleration"
My experience monitoring lean burn (defined as 'very lean') tells me that lean burn is easily achievable in steady cruising, but not generally achievable in anything we would normally call 'acceleration.' I've also come to believe that steady cruising is inferior to P&G. In other words, minimizing pumping losses has a better payoff than maximizing lean burn.
I think WOT minimizes pumping losses. I'm greatly influenced by this graph:
http://www.autospeed.com.au/cms/gall...0&a=110216&i=6
It shows that WOT improves BSFC.
I think some of our assumptions about avoiding WOT have to do with concerns about open-loop mode. But I'm starting to believe that a system with a wideband sensor doesn't have open-loop mode. Or if it does, it's less extreme than what happens on other cars, with low-resolution sensors.
"it would be interesting if we had a BFSC map for a VX"
The article I cited has a map for the Insight, which has a similar engine. The graph is interesting, although in some ways it seems to contradict the other graph I like.
"Once you have reduced the manifold vacuum to its lowest point, more throttle has no effect, except to add more fuel and basically apply full load enrichment."
Why is it reasonable to assume that the vacuum at 99% throttle is just as low as the vacuum at 100%?
"please understand this is not a criticism of any kind"
I don't take it that way at all. I greatly respect your opinion, and I appreciate the opportunity to learn something.
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