Hate to bump this old thread but I'd like to get some discussion going here again
In the past few months I put in a brand new (rebuilt) D15B2 into my '89 DX, did an MPFI swap, and mated it with a new (rebuilt) Si transmission. I did alot of reading on the swap before hand and it seemed the general consensus was that, overall, FE would be about the same (assuming the Si transmission would potentially offset some of the "gain" from the MPFI swap).
Now that I've got a few hundred miles on the setup I'm beginning to be suspicious that FE is/will be decreased enough to irritate me.
My best tank so far with the new setup was 36 MPG, and I regretfully must admit that this was 90% highway driving. I haven't had to fill up again yet, but judging by the gas gauge (I realize it's not linear) and trip meter I would say I'm not going to get above about 32 MPG on this tank.
I also will point out that I haven't even had to run the A/C yet and judging from my previous experience, heavy A/C usage (unfortunately a must in Dallas) severely taxes the little D15B2 and really hurts MPG.
Before my swap, I could easily get 40 MPG. During the dog days of summer, however, the heavy A/C usage sometimes dipped me as low as 33-34 MPG. If this is the case, I fear many sub-30 MPG from my new setup in the summer, which just won't be worth it (as I can get 27 MPG all day long in my Maxima).
One advantage of the MPFI swap with Si transmission is that highway merging is no longer so nerve-wracking, and I would gladly take this trade-off if I could eek up to about 38 MPG consistently with the swap, but that's not looking too realistic.