This is what I found on TDI club about the new style AC systems. Fan setting 1, A/C on results in better fuel economy...WHY? simple the ECU commands more timing advance than it normally allowed negating the effects of the slightly higher load on the engine. Also running at fan setting 1, reduces the evaporative rate of the freon thus LOWERING the total load on the motor maximizing the benefit of the more advanced injection timing.
Also the slightly higher load causes a resulting decrease in required EGR rates again slightly boosting efficiency (albeit very slight benefit).
A/C Compressors (VDP= Constant pressure, variable displacement) DO NOT OPERATE WITH A CONSTANT LOAD despite always being engaged. Load is highest when first turned on dropping off as system pressure stabilizes based on evaporative rates (determined by fan settings in the cabin).
More detail: Once the system pressure stabilizes and with a constant fan speed setting the load will drop off over approx 15 minutes and the interior is cooled. Using Recirc reduces load further by limiting the evaporation rates due to having to cool the colder air of the cars interior. However this isn't the healthiest setting given the gradual reduction on oxygen and increased CO2 from the occupants breathing.
If you are too cheap to use A/C drive a bike because you can't afford to drive a car. A/C after the system stabilizes reduces fuel economy so little that it would be lost in the margin of error for the purpose of measuring fuel economy.
Higher fan settings will result in measurable increases in fuel consumption, again the key is the lowest setting and allowing stabilized operation for as long as possible.
Study up on "VDP" compressors, ECU mapping for the engine when the A/C is selected "ON" as well as the effects of load and EGR duty cycles.
DB
tems.
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