Try to use the same station, same pump, and pull up to the pump facing the same direction. Personally, I fill and stop at the first click. It also helps to wait until you have 1/4 tank or less before a fillup. These variances are more easily absorbed/negated the more miles you have on the tank. Also, if you're consistent, you may have small variances on a tank by tank basis, but that all evens out when you look at your overall average.
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