@Cruzedriver: The reason, I am pinning so many hopes on the commercial production of EV's on GM and automakers in general is because the supply of motor controllers for EV's is limited right now. The lead-acid batteries and DC motors are in plentiful supply but the motor controllers require IGBT's which are nearly nonexistant due to the complex manufacturing required, require a 6 month wait. If automobile manufacturers start production, the electronics industry will respond with cheaper parts and move the whole market forward.
I cannot present you with a business model because of the availability of these parts. I do know that GM was charging $5,000 on paper (WKTEC) for a set of lead-acid batteries in the EV1. You and I both know that no car on road can hold $5,000 worth of lead-acid batteries (I get my batteries from a marine wholesaler). Using this as evidence, I question how the EV1 costs $47,409.92 in 2008 dollars. The only unknown for me are the costs associated with manufacture of the body and frame of the EV1. Further, the Toyota Prius can now be bought for ($22,000 MSRP + $5,000 Adjustment) = $27,000. Removing the engine ($3,000) and doubling the batteries with a battery charger ($5,000), the Prius becomes an EV for $29,000 in 2008 dollars. Those numbers come from the book
Plug In Hybrids: The Cars That Will Recharge America by Sherry Boschert as part of research conducted by CalCars.org. The evidence is clear, with excessive dealer markup included we can have electric cars on the road, the only question is why automakers insist it requires more engineering to accomplish.
Yet, if we assume GM is in "stall the bankruptcy" mode, why do they insist on producing a new body for the Volt? In the past, GM made an electric truck using the proven S-10 body. Another question could be, why not using the existing S-10 platform to make a "budget" EV? The truck would be very popular in the south because if could be used as a commuter vehicle.
Pulling on your knowledge of drivetrains, what are your thoughts on using a single electric motor connected to the rear axle (direct drive)? Golf carts use this primitive technology to great effect. Additionally, this would reduce the need to a transmission and driveshaft, decreasing the drivetrain loss by 10% or more. Electric remote control cars are also among the direct drive line up, some cars are able to achieve the equivalent of 100+ Mph (by scale). Yes, they run out of power quickly, but this is because we drive them at full speed all the time.
Looking forward to more discussion. I am trying to pull together as much supplementary evidence as possible. Just remember, I am not in the auto industry so some of the facts and figures are only available to insiders.
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