I've been having similar thoughts about my S10 with similar problems, waiting to start getting paychecks from the new job and better weather to work on it. I was going to go with a bow-shaped dam in front of the rear axle and continue that distance from the frame with a diffuser of sorts angling upward toward the bumper.... see if it does anything at all.
as for accessing things, what material are you planning on using and how are you planning on attatching it? I figured aluminum screen near exhaust components and roof flashing for the rest. or flashing all around. sheet metal flashing also allows me to crimp 'ribs' to channel air out from underneath. still working on how to attach it tho. Idea I had while typing... it's a truck, built a frame that clamps onto the trucks frame from underneath. maybe a door or something to change the oil and anything else underneath just drop the frame off the belly...hmmmm
Another aspect I've been looking at is the enormous cavern of a wheel well on the truck. just covering them from the side has had poor results in large wheel wells from other people, I was thinking of an conveyor belt material scraper on the rear edge to keep are caught up in the tire out of the wheel well.
There are just so very many ways to improve the aerodynamics of trucks. there's no end to the fun and ideas you can have.
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-Russell
1991 Toyota Pickup 22R-E 2.4 I4/5 speed
1990 Toyota Cressida 7M-GE 3.0 I6/5-speed manual
mechanic, carpenter, stagehand, rigger, and know-it-all smartass
"You don't get to judge me for how I fix what you break"
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